HOME/ Personal care

Conveyors for the packaging and production of personal care products

FlexLink is a leading manufacturer of conveyors for the packaging and production of personal care products, offering flexible, modular factory automation solutions. Personal care products include non-durable household goods such as cosmetics, toiletries, fragrances, hair care products, shampoo, soaps, oral care products, over-the-counter drugs, skincare products, and other consumables.

Conveyor systems used to make and package these personal care products must support high volume production with gentle handling and high accuracy. For the production of personal care products, FlexLink’s solutions help you tackle several key factors to success.

Rapid time-to-market

FlexLink’s solutions are designed to quickly adapt to meet changes in demand and handle many product variants simultaneously, with minimum resetting time. Flexibility and modularity make adapting to production line changes easy, which significantly facilitates new product introductions, reducing time-to-market.

Maximum sellable throughput

FlexLink’s solutions aim to achieve maximum sellable throughput. They can be used for all types of products, regardless of the size, shape, or fragility, handling them directly on the conveyor or using pucks and carriers. For example, FlexLink has solutions for moving empty bottles from the unscrambler onto a vacuum conveyor for filling, then along to a palletizer with case conveyors where shipping is carefully prepared. FlexLink provides tangible benefits by limiting damage to products and ensuring smooth transitions between machines for maximum uptime.

High production line efficiency

FlexLink’s personal care products conveyors also have higher operator efficiency via FlexLink’s smart layouts that offer better access. The line can be designed for empty or filled packages; it can also accommodate specially shaped or sensitive products such as lipstick and mascara using pucks or other carriers. At the same time, handling functions ensure products are correctly oriented before entering filling, labeling and packaging machines throughout the line, handling the products packed in boxes, crates, or trays.

Reduced waste and improved working environment

One way FlexLink reduces waste is through re-usability. We achieve that through the modular design of its equipment, long service life, and the use of recyclable materials. The optimized design of FlexLink’s personal care products conveyor minimizes product damage and is resistant to wear. FlexLink also contributes to a significantly improved working environment by reducing noise levels and increasing operator safety. We have achieved this by eliminating heavy lifts, sharp corners, and pinch points in personal care products conveyors.

Flexlink's solution for home/personal care

X45 plastic chain conveyor 
Click For Info
X65 plastic chain conveyor
Click For Info
X85 plastic chain conveyor 
Click For Info
X180 plastic chain conveyor
Click For Info
X300 plastic chain conveyor
Click For Info
XH plastic chain conveyor
Click For Info
XK plastic chain conveyor
Click For Info
XS plastic chain conveyor 
Click For Info
 WL modular wide belt conveyor
Click For Info
 WK modular wide belt conveyor
Click For Info
 X85 compact spiral conveyor 
Click For Info
 RC10 
Previous slide
Next slide
Click For Info
RC12 
Click For Info
RC14
Click For Info
RI20 
Previous slide
Next slide
Click For Info
BRIXX
Click For Info
  • The X45 plastic chain conveyor system uses an aluminum beam and provides flexible horizontal and vertical product distribution.
  • It has space-saving tight vertical bends, allowing for easy transportation and operator access across multiple levels.
  • The system has a standard chain width of 45 mm and can handle products weighing from a few grams to 8 kg.
  • It comes with a collection of standard components that can be quickly customized and delivered.
  • The conveyor’s configuration can be adjusted to meet specific production requirements, taking into account factors such as temperature and strength.
  • The X65 plastic chain conveyor system utilizes an aluminum beam to facilitate horizontal and vertical distribution of products.
  • Its tight vertical bends enable efficient multilevel transportation, saving floor space and providing easy access for operators.
  • The system has a standard conveyor chain width of 65 mm and can handle a wide range of products, weighing from a few grams up to 10 kg, in various shapes.
  • A collection of standard components ensures the ability to design a customized conveyor solution with a quick delivery time.
  • The conveyor can be configured with a suitable chain based on specific production requirements, such as temperature and strength.
  • The X85 plastic chain conveyor system, featuring an aluminum beam, allows for both horizontal and vertical distribution of products.
  • Its tight vertical bends enable efficient multilevel transportation, saving floor space and ensuring easy access for operators.
  • The standard conveyor chain width is 85 mm, accommodating a wide range of products weighing from a few grams up to 15 kg, in various shapes.
  • A collection of standard components ensures the ability to design a customized conveyor solution with a fast delivery time.
  • The conveyor can be configured with a suitable chain based on specific production requirements, including factors like temperature and strength.
  • The X180 plastic chain conveyor system, featuring an aluminum beam, allows for both horizontal and vertical distribution of products.
  • Its tight vertical bends enable efficient multilevel transportation, optimizing floor space and providing easy access for operators.
  • The standard conveyor chain width is 180 mm, accommodating a wide range of products weighing from a few grams up to 15 kg, in various shapes. 
  • A collection of standard components ensures the ability to design a customized conveyor solution with a fast delivery time.
  • The conveyor can be configured with a suitable chain based on specific production requirements, including factors like temperature and strength.
  • The X300 plastic chain conveyor system, featuring an aluminum beam, allows for both horizontal and vertical distribution of products.
  • Its tight vertical bends enable efficient multilevel transportation, optimizing floor space and providing easy access for operators.
  • The standard conveyor chain width is 300 mm, accommodating a wide range of products weighing from a few grams up to 15 kg, in various shapes.
  • A collection of standard components ensures the ability to design a customized conveyor solution with a fast delivery time.
  • The conveyor can be configured with a suitable chain based on specific production requirements, including factors like temperature and strength.
  • The XH plastic chain conveyor system, featuring an aluminum beam, allows for both horizontal and vertical distribution of products.
  • Its tight vertical bends enable efficient multilevel transportation, optimizing floor space and providing easy access for operators.
  • The standard conveyor chain width is 150 mm, accommodating a wide range of products weighing from a few grams up to 20 kg, in various shapes.
  • A collection of standard components ensures the ability to design a customized conveyor solution with a fast delivery time.
  • The conveyor can be configured with a suitable chain based on specific production requirements, including factors like temperature and strength.
  • The XK plastic chain conveyor system, featuring an aluminum beam, allows for both horizontal and vertical distribution of products.
  • Its tight vertical bends enable efficient multilevel transportation, optimizing floor space and providing easy access for operators.
  • The standard conveyor chain width is 150 mm, accommodating a wide range of products weighing from a few grams up to 30 kg, in various shapes.
  • A collection of standard components ensures the ability to design a customized conveyor solution with a fast delivery time.
  • The conveyor can be configured with a suitable chain based on specific production requirements, including factors like temperature and strength.
  • The XS plastic chain conveyor system, featuring an aluminum beam, allows for both horizontal and vertical distribution of products. 
  • Its tight vertical bends enable efficient multilevel transportation, optimizing floor space and providing easy access for operators.
  • The standard conveyor chain width is 45 mm, accommodating a wide range of products weighing from a few grams up to 2 kg, in various shapes.
  • A collection of standard components ensures the ability to design a customized conveyor solution with a fast delivery time. 
  • The conveyor can be configured with a suitable chain based on specific production requirements, including factors like temperature and strength.
  • The WLX modular wide belt conveyor is specifically designed for demanding primary and secondary packaging applications.
  • It addresses key requirements of modern packing processes, including easy cleaning, smooth product handling, operator safety, robustness, long lifespan, and low maintenance costs.
  • The conveyor belt is composed of plastic hinged links connected by plastic rods.
  • The belt is available in five standard widths: 152, 203, 304, 456, and 608 mm.
  • It features a minimal number of seams and open hinges, making it easy to clean. The top belt can be lifted, and the outer slide rails can be folded back, facilitating convenient cleaning. 
  • The conveyor system incorporates an easy-to-clean, free-hanging return belt to ensure hygiene standards are met.
  • The WK modular wide belt conveyor is an excellent choice for horizontal transport between various production equipment, including case packers, cartoners, in-case fillers, shrink/stretch wrappers, or bulk packers.
  • The conveyor features modular plastic belt widths ranging from 150 to 1200 mm, which are fitted in an aluminum beam.
  • One of the advantages of this conveyor is its side-flexing wide belt, which can reach up to 1200 mm, allowing for efficient transport and accumulation in multiple configurations.
  • The plastic belt surface ensures safe and gentle transport of the conveyed goods, with the option of a high-friction belt for vertical ascents.
  • The fine mesh pattern of the chain reduces the risk of jamming or tearing of transported goods, while also improving operator safety.
  • The X85 compact spiral conveyor stands out with its unique design, offering a 40% smaller footprint compared to common solutions in the market, thereby saving valuable floor space.
  • The standard conveyor chain width is 85 mm, accommodating a wide range of products weighing from a few grams up to 2 kg.
  • This spiral conveyor is designed to provide a compact and high throughput solution for elevating products up or down with a maximum elevation of 2900 mm over the floor.
  • It ensures a continuous flow of products without any losses caused by unexpected stops or interruptions.
  • With its small footprint of 585 mm in diameter, the spiral conveyor seamlessly integrates into existing systems or layouts, facilitating smooth operation and integration.
  • A collaborative robot palletizer, the RC10 handles payloads of up to 8kg at eight boxes per minute. Without a fence or cage surrounding it, the small footprint gives flexibility in its location.
  • Following ISO standard TS 15066 for robots, the RC10 is designed to work alongside personnel; if an operator comes into contact with the robot arm, it will automatically stop to reduce the risk of injury.
  • Robot Config software allows the operator to quickly design a new pallet pattern or load an existing one, including interlayers and adjustments for label location.
  • The drag-and-drop tool eliminates design errors and takes less than 10 minutes to create the first configuration. It eliminates the need for programming or training.
  • A collaborative robot palletizer,the RC12 handles payloads of up to 10kg at twelve boxes per minute. Without a fence or cage surrounding it, the small footprint gives flexibility in its location.
  • Following ISO standard TS 15066 for robots, the RC12 is designed to work alongside personnel; if an operator comes into contact with the robot arm, it will automatically stop to reduce the risk of injury.
  • Robot Config software allows the operator to quickly design a new pallet pattern or load an existing one, including interlayers and adjustments for label location. 
  • The drag-and-drop tool eliminates design errors and takes less than 10 minutes to create the first configuration. It eliminates the need for programming or training.
  • A collaborative robot palletizer, the RC14 handles payloads of up to 12kg at twelve boxes per minute. Without a fence or cage surrounding it, the small footprint gives flexibility in its location.
  • Following ISO standard TS 15066 for robots, the RC14 is designed to work alongside personnel; if an operator comes into contact with the robot arm, it will automatically stop to reduce the risk of injury.
  • Robot Config software allows the operator to quickly design a new pallet pattern or load an existing one, including interlayers and adjustments for label location.
  • The drag-and-drop tool eliminates design errors and takes less than 10 minutes to create the first configuration. It eliminates the need for programming or training
  • With the ability to handle payloads of up to 15kg at 12 cycles per minute, the RI20 does not have a mainframe attached to the floor, making it a mobile solution suitable for use in multiple production lines.
  • Robot set-up and configuration are straightforward, thanks to the user-friendly design of the interface. Also available on a tablet, in addition to the control panel, there is no need for complicated programming or robotics training, meaning the RI20 facilitates quick and easy set-up. 
  • FlexLink also offers a data collection package and a telephone helpline for remote assistance.Two pallet loading positions enable continuous operations, and an enhanced safety system creates a safe co-existence with operators.
  •  When motion is detected in the safety area, the production does not stop. Instead, it slows down. The movement is identified by scanners and light curtains, changing the robot arm’s speed.
  • BRIXX® is a new, modular, click-and-play solution designed by FlexLink.It utilizes an intuitive software to minimize manual operations and facilitate rapid transformations for co-packing lines.
  • The system employs advanced mobile conveyors and robots to automate repetitive manual packing and co-packing processes.
  • FlexLink’s unique design aims to automate current manual packing operations through a flexible system that adapts to varying product, pack, carton, or tray types.
  • The solution is scalable according to production capacity requirements, making it affordable and user-friendly.
  • The system is controlled by user-friendly software for line design, operations, and fleet management, enabling effective management of seasonal peak productions.
  • By combining BRIXX® modules in a flexible manner, a wide range of operations can be performed using the same hardware and software.
  • Product transformations such as pick-and-place, mixing, labeling, re-labeling, palletizing, and de-palletizing can be automated to enhance productivity and efficiency.
  • Optional features allow for additional product transformations, including case forming, tray forming, and carton closing.